IGBT Inveter Medium Frequency Induction Hot forging furance equipment application in Casting and forging industry:
Induction heating advantages:
- Material and energy saving plus flexibility
- Greater quality
- Process control
- Much shorter heating times
- Less oxidise and the production of scale is very low
- Easy and accurate adjustment of the temperature to be applied
- No time needed for the furnace pre and maintenance heating (for example after or during the weekend when it takes more time)
- Automation and reduction of the labour required
- Heat can be directed to one specific point, which is highly important for parts with only one forming area
- Greater thermal efficiency
- Better working conditions as the only heat present in the air is that of the parts themselves
The process of forging and forming is a common process in the manufacture of many industrial sectors such as automotive, railway, aerospace, oil and gas, chains and forging.
Induction forging furance decription:
Forging, hot stamping and extrusion consist of forming a part that has been previously heated to a temperature at which its resistance to deformation is weak. The approximate hot forming temperatures of the most commonly used industrial materials are:
- Steel from 1100 to 1250 ºC
- Brass 750 ºC
- Aluminium 550ºC
After heating up the material, the forming operation is done on different types of machines: mechanical impact presses, bending machines, hydraulic extrusion presses, etc.
The starting material used in forging is presented in the form of rounded studs, squares (billet) or bar materials.
Conventional furnaces (gas, fuel) are used to heat the parts but also induction can be used
Induction forging machine Technical date :
| Type | MF-160KW |
| Work power | 3*380V/415V,440V,480V |
| The range of operating voltage | 340V-430V |
| Output power | 160 KW |
| Working Capacity ( diamater) | 30-250MM |
| Input current | 240A |
| DC Votlage | 500VDC |
| Working Duty | 24hours withou stop |
| Fluctuating frequency | 1-20KHZ |
| The flow rate of cooling water | 0.08-0.16 Mpa 28L/Min |
| Water temperature protection point | 50ºC |
| Duty cycle | 100%(40degree room temperature) |
| Weight: | Main parts: 125KG/ with package 78kg |
| Furnace Weight | About 350KG |
| Feeding system | Automatic Feeding System |
| Working Material | Steel, Copper, Brass, Alum,Bronze and so on |
Positive Feedback From Customers :
Services
The objective of ORD Care Services is to make easier your life when you finally start with the production responsibility using ORD products. We can help with the operation and maintenance tasks finding out how to maximize production/process quality and economical results.
ORD Customer Services organization is fully committed with the above objective keeping close to their customers during the whole life-span system, being proactively suggested for improvements on the application. Information data systems and well defined and stored documentation on your installation allow ORD Customer Services to trace, analyse and give solutions for your continuous production improvement.
ORD company provides you an international technical assistance network and the following services:
Start-up Service
This service is always included with the supply of an installation to leave the system up and running as part of a project.
On-site production assistance
In order to guarantee a ramp up production and to learn through hands-on training, ORD technical experts can assist you during the initial production time period with the new installation.
Inductor Shop
We repair and manufacture all kind of coils/inductors for the industry for which our equipment is intended (automobile, casting, pipe-welding, etc.). Each inductor in each customer is followed up to control its performance and durability in order to improve next units.
Preventive Maintenance
In today’s production systems it is increasingly important to reduce halts in production as far as possible, as well as requiring a good maintenance policy. ORD offers Preventive Maintenance Contracts to deal with all our supplies, adapting these to suit our customers’ requirements.
Contact to :techincal@ordheater.com for more information.
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IGBT Inverter Medium Frequency Induction Forging Furnace for Casting Industry Images
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